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Aluminum for Automobile

Aluminum for Automobile Bodies, Chassis, & EV Components

Get Congling’s high-strength, lightweight aluminum profile systems for car bodies and chassis worldwide. Our no-corrosion profiles are ideal for EV components. We support OEM extrusion and precision machining. Contact our team for custom designs based on your samples.

Why Conglin Profile for Automobile

Clients value our aluminum profiles for high-performance vehicles because of these reasons:

  • Durable and lightweight solutions for vehicle makers
  • Strong but lightweight (reduces your vehicle’s weight compared to steel)
  • Anodized profiles make your manufactured vehicles resistant to road salt and humid environments.
  • You’ll achieve modern looks with sleek lines and custom finishes for a premium appearance.
  • Our profiles are fully compatible with composites and EV batteries, complying with automotive standards (IATF 16949, FMVSS).

Roof Rails

We specialize in manufacturing aluminum roof rails with complex bending geometries, widely used in passenger vehicles and SUVs.

  • Supports stretch-bent and 3D-bent roof rail designs

  • Designed for high aesthetic quality and structural reliability

  • Suitable for mass production with consistent dimensional control

Manufacturing Capacity & Experience

  • Roof rail manufacturing capacity: 50,000 sets per month

  • Supplied for millions of vehicles across multiple OEM programs

stretch bended roof rails

Stretch Bended Roof Rails

guide rail for sunroof

Guide Rail For Sunroof

roof rails

Application

Window Frames & Assemblies

Aluminum window frame components are manufactured for automotive applications requiring precision profiles and smooth surface finishes.

  • Manufactured from aluminum extrusions

  • Includes cutting, machining, and finishing operations

  • Designed to meet OEM-specific vehicle architecture and assembly requirements

window frames

Window Frames

window frames

Application

Side Foot Steps

Side foot step components are designed to provide safe and convenient vehicle access, especially for SUVs and utility vehicles.

  • Aluminum structural profiles

  • Designed for strength, durability, and corrosion resistance

  • Suitable for exterior automotive use

Side Foot Steps

side foot steps

Application

Fuel Tank Steps

Fuel tank step components are manufactured for commercial and passenger vehicle platforms.

  • Aluminum-based construction

  • Designed to withstand mechanical loads and outdoor exposure

  • Integrated with vehicle chassis and fuel system layouts

fuel tank step

Fuel Tank Step

fuel tank step

Application

Sunroof Guide Rails

Guide rails for automotive sunroof systems are produced using precision aluminum extrusion and machining processes.

  • High dimensional accuracy

  • Smooth sliding surfaces

  • Compatible with various sunroof system designs

Sunroof Guide Rails

guide rail for sunroof

Application

Aesthetic Parts for Trucks

We manufacture aluminum aesthetic parts for trucks, designed to enhance vehicle appearance while maintaining structural integrity and durability.

Aesthetic parts for trucks

Application

Aluminium Battery Casings

We offer aluminum swappable battery casings specifically designed for two-wheeler and three-wheeler electric vehicles.

Key Features

  • Aluminum swappable battery casing for two- and three-wheeler EVs

  • 15,000+ battery casing manufacturing capacity

  • Powder-coated and anodized battery casing manufacturing capability

These battery casings are designed for lightweight construction, corrosion resistance, and ease of handling in EV battery swapping systems.

battery casing

Battery Casing

battery casing

Application

Available Profiles & Options

Conglin can supply durable aluminum extrusions for automotive applications. These projects typically include lightweight commercial vehicles, auto parts, chassis components, structural elements, and more that improve fuel efficiency and performance. We provide these products for all your car and truck manufacturing needs.

Heavy-duty T-slot aluminum extrusion with rounded edges for machine frames and enclosures

Aluminum Rectangular Bar

chassis rails and frame reinforcements

Short cut aluminum C channel pieces arranged vertically to show profile variations.

Extruded Aluminum Enclosure

battery housings for EVs

Structural high wall aluminum U channel

Large Aluminum Extrusions

truck bodies and semi-trailers

6063 Aluminum Square Bar pieces arranged diagonally, lightweight extruded aluminum bars

Aluminum Round Bar

wheels and drivetrain parts

Key Advantages of Aluminum

Lightweight

High Corrosion Resistance

Excellent Workability

Sustainability & Recycling

Customization & OEM for Aluminum in Automobile

We at Conglin are your all-in-one source for auto fabricators and OEM buyers.

  • Custom extrusion
  • CNC machining, forging, & welding
  • Cutting aluminum sheets to custom lengths
  • Advanced coatings (eCoat or corrosion protection)
  • Supporting a complete vehicle design (CAD/CAE)

 

aluminum for automobile

Certifications & Standards

Conglin’s engineers will meet the automotive industry’s quality standards.

  • Meets automotive crash/safety standards
  • Load & structural strength data (crash-tested)
  • Tolerances of (±0.1–0.2 mm)
  • Finishing standards (ISO 12944 corrosion classes)
  • IATF 16949, VDA 6.3 compliant
  • EV battery thermal management
  • High-cycle fatigue resistant

You’ll gain performance benefits such as resistance to road salt and de-icing. Our profiles provide crash energy absorption. You’ll also benefit from thermal conductivity for EV cooling.

Proven Performance in Global Rail Projects

Conglin Aluminum has an annual production capacity of 20,000 lightweight commercial vehicles.
Compared with steel vehicles of the same specification, its aluminum alloy express box trucks are 2 tons lighter.

Based on an operating distance of 30,000 km per month and a diesel price of RMB 7 per liter, each vehicle can save at least 5,760 liters of diesel per year, equivalent to approximately RMB 41,000 in annual fuel cost savings.

These proven cost and efficiency benefits have led to repeat bulk purchases from leading logistics operators, including YTO Express, J&T Express, JD Logistics, SF Express, and Yunda Express.

Reach out today to see how our aluminum expertise can support your next rail project.

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